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Companies That Serve as The Perfect Examples of Successful Implementation of Lean Manufacturing Principles

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If your company wants to implement lean manufacturing, then you need to look for inspiration from those who have already taken this route. There are many companies that have successfully implemented the principles of lean manufacturing. These companies have reaped the benefits of the implementation in terms of reduced costs and improved product quality.

Knowing about these companies and their success stories will help you with your implementation.

Toyota lean manufacturing process
photo credit: Toyota Newsroom

Companies That Successfully Implemented Lean Manufacturing

1. Toyota

The pioneer in lean manufacturing is the Japanese automobile major Toyota. They called this the Toyota Production System and used it to implement the principles of lean manufacturing. The success story of Toyota has a direct link to their implementation of lean manufacturing principles. Sakichi Toyoda, the founder of Toyota and his chief engineer Taiichi Ohno are credited with driving the implementation. An interesting fact is that the Toyota team got their inspiration from an American supermarket. They observed how the supermarket would restock goods only if customers had bought them.

Toyota Production System (TPS)
image credit: Lean Enterprise Institute

Toyota implemented this practice and created the just-in-time inventory system. This system ensured that there would be no wasteful inventory. Manufacturing would happen on time as and when orders came in. Toyota implemented a continual improvement system known as kaizen. Instead of focusing on big improvements, they chose to focus on perfection through a step-by-step approach. This helped get them good results.

They also implemented a system Jidoka that brought in mechanization to automate operations. The system did not eliminate humans from the process but used humans for ensuring quality verification. All these systems helped Toyota implement lean manufacturing. The success story of Toyota has inspired hundreds of other companies to take up lean processes and benefit from it.

2. John Deere

John Deere is one of the most well-known companies in the world that manufactures farming equipment and machinery. The company adopted lean principles and applied them to all processes right from production to logistics. The prime focus of John Deere was to create a lean supply chain. They worked with their suppliers to ensure they also followed similar systems for the best results.

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The company made use of automation allowing better quality control. This allowed them to enhance their production capacity without compromising on quality. Their focus throughout was on value ensuring that the customer value was increased. They also followed a just-in-time system, so they never produced in excess. This helped them reduce wastes and get the best benefits from lean manufacturing.

3. Nike

Nike is the leader when it comes to clothing and shoes. The company wanted to reduce waste and increase customer value. They decided to adopt lean manufacturing principles in their manufacturing processes.

Nike shoes social media ad

One of the problems Nike faced was with labor practices followed by their plants in other countries. By ensuring the implementation of lean processes, they reduced such practices by 15%. Through this, they increased employee value, which in turn increased overall value.

4. Intel

The leading manufacturer of processors in the world, Intel’s aim behind implementing lean was to improve quality. The processor industry was one that demanded zero defects. The company decided to implement lean manufacturing so that they could improve customer satisfaction.

Intel chipset
photo credit: Slejven Djurakovic / Unsplash

The company realizes that producing more quantity at lower quality would not help. They then decided to shift the focus to quality rather than increased productivity. This helped them improve quality so their customers were satisfied. This approach helped them to improve their profitability.

5. Kimberly-Clark

The company behind the Kleenex brand is yet another example of lean manufacturing. They implemented lean at their Barton Mill plant in the UK. They took the help of Unipart, one of the leading Lean consultants. Unipart realized that employees had problems due to overtime and this had led to increased absenteeism.

Unipart adopted lean principles and ensured better employee engagement. As a result, the problem of absenteeism was solved. It improved employee morale and led to increased efficiency, which led to greater value.

6. Textron

Textron is a large group that makes the Cessna aircraft and the Bell helicopters. Since they produce critical equipment, they wanted to ensure the best levels of quality with zero defects. They created their own in-house system based on lean principles. They called this Textron Six Sigma. This system was used in all areas and led to reduced waste, increased growth, and improved quality.

Entrepreneurship

Essential Legal Documents You Need for Your Small Business

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Entrepreneurs from Mississauga to Montreal put all of their effort and attention into growing a business, making it important to protect what has been built. If you don’t have the right standard legal documents for your business, you could be leaving yourself open for litigation that could cost you everything.

As a business owner, you are an expert in your field but that doesn’t mean that you know how to protect yourself and your business from a legal standpoint. It’s crucial that you have the minimum of legal documents prepared for your company to make sure that you are protected from lawsuits.

Legal document
photo credit: Pixabay

You can work with business lawyers in Mississauga, On, or print off some legal templates that are available online to protect your interests at a minimum. Let’s take a closer look at a few of the essential legal documents that you need for your small business.

Owner’s Agreement

To help solidify trust and cooperation in your business, it’s important to have an owner’s agreement in place. With the right amendments in place, you minimize disagreements and can work towards common goals. Your ownership agreement should clearly outline the roles and responsibilities of each of the partners including decision-making power. Your agreement should include a specified breakdown of your equity ownership agreement, and assignment of your intellectual property to the business and not the partners.

Independent Contractor Agreement

When operating your small business, it can be cost-effective to bring in independent contractors to do certain work. Your independent contractor agreement should be in place to specifically designate that your workers are responsible for paying their own taxes and they are not part of your payroll or in your direct employment.

Vendor Agreement

One of the most important aspects of a successful business is ensuring that you can supply your products quickly to customers. A vendor agreement for your suppliers will provide the terms and conditions under which they will deliver the goods that you need on time.

Employee agreement

Non-Disclosure Agreement

Before you allow any vendors, contractors, or employees into the heart of your business operations, you need to have them sign a non-disclosure agreement. This ensures that outsiders will not be able to disclose any confidential information about your business. Your agreement should clearly outline what is considered to be confidential information, specific information formats, how confidential information should be handled, and a statute of limitations.

Company Bylaws

ovinces and states require that companies create a set of governing bylaws. Within your bylaws, you should clearly outline how your business will be structured, dispute resolution, hiring practices, and powers of shareholders.

Meeting Minutes

While it may not be legally mandated in your area to keep a copy of any executive meeting minutes, it’s still a good idea to keep this type of documentation. Meeting minutes that record everything that is said in major meetings is an excellent company resource for information to resolve potential disputes.

If you are starting a new business, it’s recommended that you have these essential legal documents ready to ensure that you and your venture are protected.

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Entrepreneurship

How to Optimize Your CRM for Winning More Customers

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A CRM, or Customer Relationship Management tool, is an all-embracing software solution used to manage relationships and interactions with partners, potential customers, and existing customers. CRM solutions like crm.com.au is a useful tool that can streamline the operations and functions of teams in different departments of an organization, like business development, marketing, or sales. All the important information required for the company, like client data, leads, sales opportunities, and marketing campaigns, can be stored and managed centrally with the help of CRM.

Optimizing CRM adds enormous value to the business process. It will enable businesses to strengthen their client relationships, simplify processes, and improve sales and profits.

Businessman using CRM

There are several ways to optimize your CRM to win more customers. Some of them include as follow.

Automate The Basic and Straightforward Tasks

Automating daily and repetitive tasks is an important step toward improving the efficiency of your business processes. Many businesses mention a shortage of resources and time as the reason for not automating such repetitive tasks. But this is a real mistake business owners are making in this digital age.

Automation helps businesses improve customer traction. It also gives companies the capability to inspect the intricate journey towards real customer-centricity. This process might feel a bit overwhelming for budding businesses with limited experience in CRM.

CRM automation can be used to eliminate repetitive and time-consuming functions like sending newsletter subscriptions, promotion offers, follow-up emails, and other marketing efforts. This will reduce the need to write the same response repeatedly while engaging customers. It is also possible to automate sales processes like call scheduling. All of this will save precious time for team members that can be diverted to more crucial tasks, increasing productivity and boosting business growth.

Understand from Analytics

Another important feature of CRM that makes it attractive is its ability to analyze consumer behavior and trends. Not only does CRM perform the analytics, but all the data is stored in one place, making it easily accessible. This will enable companies to easily access and understand the behavior of clients and push the products and services to suit those trends.

When one marketing strategy becomes successful, businesses should analyze the reason for its success and model the next campaign similar to it.

Having a better understanding of CRM analytics will help companies and their different managerial teams come up with the best marketing strategies and solutions. All the marketing and sales strategies should be designed based on client data to yield maximum results. When the sales team is aware of the location and inclination of the customer, the salesperson can come up with novel strategies to make a targeted sales pitch. It will also improve the chances of getting a good deal. Thus, carefully learning and understanding analytics is crucial for the growth of a company.

Business team using CRM solutions

Establish and Maintain The Portfolio of Profitable Customers

CRM helps to collect and organize all the client data in one place. The advantage of this feature is that it will enable teams and customer service agents to access how a particular issue or client was handled in a previous similar scenario. This will help the agents communicate effectively in the said scenario and provide consistent customer service by predicting the wishes of clients based on previous responses.

CRM can be used efficiently for helping agents deal with new customers or specific interactions. Specific guidelines or playbooks can be created based on earlier interactions. This will allow the customers to have an idea about what to expect, and they will be happier with the service provided.

You can also prioritize the queries and issues of the most profitable customers and get them handled by the right agent. This does not mean you should delay the issues of other customers. The issues requiring urgent attention should be prioritized above everything else.

Make CRM The Core of your Company’s Marketing Strategy

It is beneficial for businesses to develop their marketing strategies and campaigns based on CRM intelligence. CRM intelligence provides critical insights into marketing, like the best technique to approach a specific market or the most successful tactic for a particular service. All of these crucial insights will assist businesses in developing campaigns that will result in agile and tactile business practices and corresponding business growth.

Long-lasting relationships can be made with customers when you give them what they want and approach them the way they desire. CRM will assist you in determining the most interactive and emerging market, the most desired products and services, and the channel receiving the most traffic.

Work with CRM system

Integrate CRM With Other Tools

Once you invest in CRM, you should remember to integrate it with other tools and internal systems used in your business processes. CRM can be integrated with enterprise resource planning systems (ERPs) to create an automated inquiry management system that is fully developed and includes all client information.

For social media listening, your CRM should also be connected to all social media accounts of your company, like LinkedIn, Twitter, or Facebook. This will keep you up to date on important topics like emerging trends, the reputation of your brand, and the impact of your marketing campaigns. All this information can be used to create better strategies for your next marketing campaign.

Update Customer Data

CRM is most effective when the data is up-to-date. Your marketing and sales strategy will only be effective if it is developed using the latest client data, like changes in preferences, location, or contact method. By designing strategies based on the changing needs and desires of the customer, your relationship with them will continuously evolve and become stronger.

Customize CRM

CRM is like the real face of your company or support team. This system plays a great role in shaping the opinion of the customer about your company. You should use CRM to create a positive and lifelong impact on your customers. Remember to meet the expectations of your clients and provide a cohesive and consistent service. Also, give focus on providing a seamless customer experience.

CRM

Conclusion

CRM is an invaluable tool that can be used for the overall development of the business. By properly optimizing it, you can get more customers and generate higher profits.

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Entrepreneurship

Solo Traveler to Solo Entrepreneur

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I became a solo traveler to a solo entrepreneur through my love for travel.

I started traveling around 10 years ago and lived to explore the world. I was constantly trying to find packaged adventures that offered to explore off-the-beaten-path corners of the earth, but was unable to find anything. I became tired of the cookie cutter tour companies that only highlighted the touristy attractions and popular regions. Eventually, I gave up trying and decided to create my own trips. I figured if I was looking for adventures like this, then other travelers would too.

Kate, BornWild Travel Adventures

photo credit: BornWild

After 4 years of traveling solo, I combined my passion for travel and wild animal conservation and decided to start my own adventure travel company – BornWild.

I began selling unique day trips for the first two years of business which went relatively well, however profits were low. To succeed at making a business out of day trips alone, you would have to be selling the majority of weekdays and dedicate much labor to make an honest living.

Multi-day trips is where the vast majority of profit can be made so I focused into this sector and it has really paid off.

Entering into the adventure travel industry world is no easy task. If you are a solo entrepreneur that has a travel start-up, you have your work cut out.

Kate, BornWild Travel Adventures

What I found most challenging is that consumers are parting with much more money and tend to be very careful before purchasing. It takes someone a lot more thinking time and deliberation before buying a trip, than it does to buy an item of clothing for example. Selling travel requires trust built between consumer and business and it’s essential for the business to have a great reputation too.

The travel industry isn’t overcrowded but there is a lot of choice so it requires work and the right marketing techniques to be seen by the right buyers.

Having a socially conscious angle on your business also helps too. From a business perspective, travelers are becoming more proactive in traveling consciously and impacting the planet positively. Consumers are gravitating towards eco-friendly, sustainable and conservation based trips and adventures. It’s a preference that has become highly favored in today’s world.

Being socially committed not only gives your brand kudos and credibility but it helps people see how dedicated you are to doing good.

We have just devised an African Lion Safari which is a groundbreaking adventure that bridges adventure travel with lion conservation. It exposes travelers to resources and experiences you will only encounter through this adventure. It’s the only adventure like this on the market and sets us apart from other companies.

African Lion Safari

photo credit: Roya Ann Miller / BornWild

Digital marketing is key when getting your business off the ground. I taught myself how to become a digital marketing expert and it’s paid off in many ways. I have tried numerous marketing tactics when it comes to selling travel, from magazine articles to ads, to cross marketing, to social media, facebook live etc. I’ve found that the most effective way is to master the world of SEO so that you can start ranking on google and be visible when consumers are searching for an adventure. The goal is to capture people as they are ready to buy a trip and that’s what’s so powerful when you crack digital marketing.

My advice to all new entrepreneurs in travel is to learn to master SEO and become a digital marketing expert so you become a pro at the very beginning. This will set you up for success from the offset and be extremely beneficial to getting your business off the ground as well as throughout your whole business journey.

Tips on starting your own travel business:

  1. Find a niche that isn’t already being done
  2. Become a digital marketing expert
  3. Post, post, post to rank on google using SEO
  4. Concentrate in on where your buyers are coming from
  5. Pinpoint what search terms consumers are using when they are poised to buy and start ranking for these search terms.
  6. Don’t waste time on marketing avenues that don’t work, plug away at avenues that do.
  7. Cross marketing with other companies really helps
  8. Make sure your customer service is 5-star and that you gain great reviews
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